Manufacturing Process
Our Kabul facility produces intravenous infusion solutions across LDPE, polypropylene and glass container systems. Production follows six controlled stages: raw material intake, sterile compounding, automated filling, quality control, packaging and dispatch.
Cleanroom Environments
Solutions are compounded and filled inside classified cleanrooms with controlled air quality, pressure differentials, temperature and humidity. Environmental monitoring is performed continuously to verify that conditions remain within specification.
Sterility Controls
- Closed stainless-steel compounding systems minimise human contact
- Blow-fill-seal technology forms, fills and seals bottles in a single sterile operation
- Terminal sterilization with validated cycles on every batch
- Media fills and bioburden monitoring verify aseptic performance
Validation & Batch Testing
Equipment, processes, water systems and sterilization cycles are validated before use and revalidated on a defined schedule. Every batch undergoes sterility, pyrogen, particulate and chemical testing in our in-house laboratories, with a certificate of analysis issued on release.
Equipment Standards
Production lines use pharmaceutical-grade stainless steel and automated filling technology. Preventive maintenance and calibration programmes keep all critical equipment within qualified operating parameters.
Staff Training
All production and laboratory personnel complete structured GMP training, gowning qualification and role-specific competency assessments, with annual refreshers and documented training records.
Questions about this policy?
Our team responds to all policy and compliance enquiries within one business day.
contact@tjlhealthcare.com